Ballard Bear build Ark Heirloom Build with Custom personalisation. Fold down door that acts as a ramp. Wheels for transport. Double Decker with pens and working steering wheel. Hitches to a custom low loader and becomes a road train behind a stock crate trailer

"The Ark"

A Heirloom Ark Built For Generations

Client Type

Private Commission

Use Case

Multi-Generational Heirloom Play

Build Scope

Custom Ark, Cattle Truck, Low Loader & Road Train Configuration

The Brief

An Ark to fit Schleich Animals

Jaime reached out with a simple but meaningful idea:

an Ark her nieces, nephews — and one day, her grandchildren — could play with together.

It needed to:

  • Fit Schleich animals
  • Encourage imaginative, open-ended play
  • Be sturdy enough to last decades
  • Feel special — not mass-produced

This wasn’t a toy for one moment in time.

It was a piece she intended to keep, love, and eventually pass on.

Ballard Bear build Ark Heirloom Build with Custom personalisation. Fold down door that acts as a ramp. Wheels for transport. Double Decker with pens and working steering wheel. Hitches to a custom low loader and becomes a road train behind a stock crate trailer

The Ark, being loaded with Schleich animals, ready to survive the flood.

Design and Build Scope

An Evolving set with Unique Engineering

Through consultation, the Ark evolved into something far more considered than a standard play piece.

Duncan designed a double-deck Ark with:

  • Individual animal pens on each level
  • A fold-down front door that doubles as a ramp
  • A removable upper deck (roof/lid) to allow full interior play
  • A precision cut opening allowing giraffe heads to peek through the top — a detail that became a favourite

To ensure the Ark could be easily moved and played with, we added:

  • Integrated wheels beneath the Ark
  • A reinforced tow point
  • As the build progressed, Jaime asked if the Ark could be transported.That question sparked the next evolution.
Ballard Bear build detail

Top deck of the Ark with Pens and Schleich toy animals.

The Process

Expanding the Build

To tow the Ark, Duncan and Grant engineered a solution that turned the original cattle truck into something more:

  • A custom low loader configuration
  • Interchangeable towing options
  • A setup that allowed the Ark and cattle truck to form a road train

What began as a single Ark became a modular play system, designed to grow over time.

Later additions included:

  • A classic Citroën build with working up-and-down suspension
  • Additional trailers
  • Future plans for a tram, car carrier, and police troop carrier
  • We now jokingly refer to her collection as a future Ballard Bear museum.
Ballard Bear build Ark Heirloom Build with Custom personalisation. Fold down door that acts as a ramp. Wheels for transport. Double Decker with pens and working steering wheel. Hitches to a custom low loader and becomes a road train behind a stock crate trailer

The Ark being towed by custom dolly behind Low Loader

Personalisation & Detail

Hand Sketched Loving Personalisations

Jaime supplied hand-drawn sketches and personal details, which Grant translated into precise, permanent engravings.

Each element was:

  • Digitally refined
  • Precisely engraved
  • Finished by hand
  • Oiled and prepared for long-term durability

The completed Ark and truck set weighed approximately 7kg, reflecting the solid, heirloom nature of the build.

  • Nothing about this piece was rushed. Nothing was generic.
Ballard Bear build Ark Heirloom Build with Custom personalisation on Fold down door that acts as a ramp.

Custom Personalisation on Fold Down Ramp Door - Created from Customers Sketch

The Experience

Jaime's Experience

Throughout the build, Jaime received progress updates and videos directly from the workshop.

When the Ark arrived, she filmed herself opening it — a moment she later described as unforgettable.

She placed it on her dining table so it could stay close.

Her daughter — who works in a Steiner kindergarten — immediately recognised the quality and intention behind the design.

The details mattered:

  • Opening pen doors
  • The ramp concept
  • The giraffes peeking through the roof
  • The accuracy of the engraving

This was play, elevated to legacy.

  • Jaime also received personal Video From Duncan showing her how to construct and use the ark.
Ballard Bear Wooden Ark Lower deck with Schleich animals

Lower deck of the Ark with pens, stairs and Schleich animals.

The Outcome

A Beloved and Treasured Family Keepsake

This build wasn’t designed to impress in a moment.

It was designed to be lived with.

It became:

  • A centrepiece in the home
  • A shared experience across generations
  • A story that continues to grow with every new addition

What began as a gift for children became a marker of memory, care, and continuity.

  • That is the difference between a toy and a legacy piece.
Ballard Bear build detail

Jaimie proudly showing her Ark with her Certificate of Authenticity

Client Testimonial

What Jaime had to say

“I received my very big beautiful Ark today, and I just love it. It’s so amazing and adorable. I’ve put some animals in the Ark — they go perfectly. My daughter works in a Steiner kindergarten and knows good quality toys when she sees them, and she loved it too. We both loved all the details, like the doors opening on the pens and the ramp — that was a genius idea. The engraving is perfect. It makes it so much more special.”

Jaime F.

“I’m still in awe of my Ark. It’s sitting on the dining room table so it’s close to me. I just love it. It’s so beautiful and it feels very special. It’s something I’ll be passing on to my grandchildren one day.”

Jaime F.

Seeing the Ark Come to Life

These short videos offer a closer look at the craftsmanship behind the Ark, and the moment it arrived in its new home.

Unboxing of The Ark

Watch Jaime's excitement as she unboxes her 7kg Ark!

Ark Walkthrough for the Client

A short walkthrough from Duncan showing how the Ark opens, moves, and is designed to be played with.